Manufacturing Engineering Manager - CNC Manufacturing

Requirements

• Responsible for documenting set-up sheets and set-up tool bins for every set-up.
• Verify estimated versus actual cycle and setup times and insure that Sponge and the Shop Schedule are kept accurate and up to date.
• Make sure that Change-Over Procedures, Standard Operating Procedures and other instructional documents are followed by everyone working in their cell.
• Use of CAD/CAM software and advanced machine shop mathematics.
• Conceptualization and implementation of creative solutions to complex machining challenges, along with R&D support during new product introduction cycles.
• Generate CNC programs for assigned product lines using CAD/CAM software and/or manual programming methods.
• Detailed understanding of blueprints, including such aspects as geometric & dimensional tolerances, notes, revisions, specification references and surface finish requirements.
• Familiarity with different raw materials including aluminum, copper alloys, stainless steels, titanium, and plastics, and efficient ways of machining each of them.
• Makes appropriate changes in cutting tools, work holding and CNC programs when dictated by ECNs.
• Completes first article inspections for newly machined parts and turns over to Production Quality Controller (PQC) for final FAI.
• Create, update and maintain manufacturing documents and information in Sponge.
• Always download programs at the end of each run so we are saving the latest process.
• Initiate improvements in CNC programming techniques to improve processing and/or part quality.
• Supports Manufacturing (i.e. Milling, Turning, Drilling, Polishing, Deburr, Cleaning etc.) in the areas of process development, tool design, machinery & equipment acquisition and layout of operations.
• Keep abreast of new technology while refining in-house techniques.
• Capable of working in a superior manner with no direct supervision.
• Maintain production goals through attention to the machining process from start to finish.
• Specify the entire manufacturing process from start to finish and insure that these processes are efficiently and accurately followed.
• Edits and updates the Shop Schedule. GSS Pushes no later than 9 AM and 4 PM daily. Updates Sponge Counts.
• Setup machines for production, and lead a team of self-sufficient machinists to achieve production goals, including advanced setup planning for items such as material and special tooling orders.
• Performs maintenance on machines before, during, and after operation and is capable of diagnosing machine troubles.
• Troubleshoots CNC programming and tooling problems on the production floor for mature product lines and documents all necessary changes through Sponge.
• Maintain cell productivity by allocating resources and delegating tasks appropriate to the employee’s skill set.
• Work toward improving the skill levels of each cell member.
• Act as mentor and coach to machinists and other team members, providing opportunities to learn new skills.
• Assist in the evaluation of team’s performance, including individual team members.
• Look for challenges that may jeopardize team cohesiveness, provide leadership for a positive work environment.
• Reports any machine collisions immediately to the PQC and Leadership Team.
• Must be able to identify material types and alloys using bar stock color codes.
• All parts at the bench must be in trays and arranged in a neat and orderly fashion.
• The status of all parts should be clear to any person viewing.
• Understand the basics of Statistical Process Control (SPC) and adjust the machines accordingly.
• Detailed knowledge of measuring and inspection equipment.
• Develop ways to inspect parts more efficiently.
• Responsible for quality control of all manufactured parts within the cell.
• Continuously aware of visual defects such as out-of-tolerance surface finishes, burrs, staining etc.
• Make sure that non-conforming parts are clearly marked and handled separately from production parts.
• Able to inspect parts completely and accurately working to blueprint specifications or Sponge requirements.
• Enter measurements in Sponge during production as required---usually every 20 minutes.
• Cleanliness: The workbench, tabletop, and inspection equipment must be cleaned each day as during Shift Change Over.
• Responsible for maintaining the organization and cleanliness of all cell workstations daily, including the machines, bar feeders, benches, computers, mats, and floor.

Benefits

• Competitive premium pay for 1st, 2nd (+15%), and 3rd (+30%) shifts
• Overtime & weekend premiums
• 100% employer-paid medical, dental, and vision benefits
• 401k with employer match
• Paid training on advanced CNC programming software
• Relocation assistance
• PTO and 6 paid holidays