Senior Coatings Process Engineer (Thermal Spray)

Requirements

• Lead the technical ownership of EB-PVD and thermal spray overlay coating processes for production and repair of gas turbine components.
• Ensure compliance with internal quality systems, customer requirements, and industry standards (e.g., NADCAP, OEM specifications).
• Monitor and analyze process performance metrics (yield, scrap, rework, throughput, cost drivers) and implement corrective actions to improve capability and stability.
• Drive root cause analysis and corrective/preventive actions using structured problem-solving methodologies (e.g., 8D, RCCA, PFMEA).
• Support capital equipment planning, commissioning, validation, and process qualification for new coating systems or upgrades.
• Participate in cross-functional design and repair development reviews to ensure manufacturability and process compatibility.
• Author and maintain technical documentation including work instructions, process specifications, validation reports, and training materials.
• Mentor and provide technical guidance to junior engineers and operations personnel.
• Identify and implement cost reduction opportunities related to materials, energy consumption, cycle time, and equipment utilization.
• Support audits (internal, customer, and regulatory) and present technical justifications as required.
• Promote a culture of safety, accountability, and continuous improvement within the engineering and operations teams.

Benefits

• Comprehensive and flexible benefit options starting on day one, including medical, dental, vision, EAP, wellness incentives, and 401(k) with employer matching.
• Paid time off, including vacation, sick time, paid holidays, and parental leave—all eligible on your first day of employment!
• Competitive pay, including eligibility for quarterly and annual bonuses, depending on role and site.