Senior Engineer, Avionics Thermal Engineering

Shield AI
Dallas, TX
Category Engineering
Job Description
Role Overview

As a Senior Thermal Engineer at Shield AI, you will own the design, analysis, and integration of aircraft avionics thermal management systems and electronics cooling. This role is best suited for an engineer who thrives on first-principles problem solving, is comfortable with ambiguous, open-ended challenges, and can communicate well across functions, ensuring well coordinated thermal management solutions.

What You Will Do

Own thermal solutions for unmanned aerial vehicle avionics including design, analysis, and test. Develop and validate analytical, numerical, and computational models for heat transfer and fluid flow using hand calculations and CFD tools such as FloEFD.

Why It Might Be a Fit

Shield AI is a mission-driven and values-focused company that actively supports operations worldwide. As a Senior Thermal Engineer, you will have the opportunity to work alongside a team of passionate and innovative engineers who are making a positive difference in the world.

Requirements

  • B.S. in Mechanical Engineering, Aerospace Engineering, or related discipline
  • Minimum 4 years of professional experience in avionics or electronics thermal engineering
  • Strong expertise in heat transfer (conduction, convection, radiation) and fluid mechanics
  • Strong understanding of active and passive cooling solutions and their integration at component and system level
  • Understanding of thermal management design elements including TIMs, spreaders, heat sinks, vapor chambers, heat pipes, and fans
  • Proficiency with thermal analysis and CFD tools (e.g., ANSYS Icepak, FloEFD, STAR-CCM+)
  • Experience with CAD design tools such as NX, SolidWorks, or similar
  • Demonstrated experience applying first-principles reasoning to complex engineering problems
  • Strong written and verbal communication skills
  • Proven ability to learn and adapt quickly to new tools, processes, and technical challenges in a fast-paced, startup environment

Benefits

  • Bonus
  • Benefits
  • Equity
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