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Sr Mechanical Engineer
Albers Aerospace
McKinney, TX
Category
Research
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Job Description
The Senior Mechanical Engineer will lead the design, development, and rapid integration of mechanical systems supporting advanced defense applications, including unmanned systems, sensor payloads, and mission-critical hardware.
Requirements
Lead mechanical design of complex assemblies
Develop designs from concept through detailed design, prototype fabrication, and test
Perform trade studies to balance weight, strength, thermal performance, manufacturability, and cost
Create and maintain 3D CAD models, drawings, and technical data packages (TDPs)
Drive rapid build-test-iterate cycles with a focus on speed and performance
Support hands-on integration of hardware into platforms
Troubleshoot mechanical and system-level issues during lab and field testing
Conduct structural, thermal, and vibration analyses (FEA/hand calculations)
Support environmental qualification aligned with standards such as MIL-STD-810
Develop and execute test plans to validate mechanical performance and durability
Interface with fabrication resources (machine shops, additive manufacturing, vendors)
Ensure designs are manufacturable and support low-rate initial production (LRIP)
Support design for manufacturability (DFM) and design for assembly (DFA)
Support program milestones including SRR, PDR, CDR, and test readiness reviews
Provide technical leadership within Integrated Product Teams (IPTs)
Estimate effort, identify risks, and propose mitigation strategies
Contribute to proposal efforts and technical planning for new programs
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